June 2025 Update

Speaking with my bassist friend who also happens to be a professional carpenter convinced me that I (we?) should prototype one xoc1 TH18 subwoofer before spending on all material for 4.
I ordered one B&C 18SW115-4 driver from ebay which all in came out to $1057.08 CAD.
Now I need to plan the rest of the materials.

*ALL TIMBER PANELS 18mm BIRCH PLY
Panel Area Calculations (millimeters)
Item No. Description Dimensions (W × H mm) Qty Area per piece (mm²) Total area (mm²)
1BASE535 × 5651302,275302,275
2BOTTOM REFLECTOR535 × 2251120,375120,375
3BACK535 × 8391448,865448,865
4TOP535 × 7241387,340387,340
5FRONT535 × 4601246,100246,100
6BAFFLE535 × 5261281,210281,210
7INTERNAL 1535 × 4781255,530255,530
8INTERNAL 2535 × 4171223,395223,395
9INTERNAL 3535 × 2401128,400128,400
10INTERNAL 4535 × 2971158,895158,895
11REFLECTOR 2535 × 186199,51099,510
12REFLECTOR 3535 × 160185,60085,600
13REFLECTOR 4535 × 151180,78580,785
14REFLECTOR 5535 × 112159,92059,920
15REFLECTOR 6535 × 103155,10555,105
16SIDE724 × 10162735,5841,471,168
Total Area (mm²): 5,349,473
Total Area (m²): 5.35
Standard Sheet Area (mm²): 2,976,800
Sheets Required: 2

Panel Area Calculations (inches)
Item No. Description Dimensions (W × H in) Qty Area per piece (in²) Total area (in²)
1BASE21.06 × 22.241468.17468.17
2BOTTOM REFLECTOR21.06 × 8.861186.62186.62
3BACK21.06 × 33.031695.94695.94
4TOP21.06 × 28.501600.21600.21
5FRONT21.06 × 18.111381.68381.68
6BAFFLE21.06 × 20.711436.35436.35
7INTERNAL 121.06 × 18.821396.31396.31
8INTERNAL 221.06 × 16.421345.91345.91
9INTERNAL 321.06 × 9.451199.05199.05
10INTERNAL 421.06 × 11.691246.21246.21
11REFLECTOR 221.06 × 7.321154.24154.24
12REFLECTOR 321.06 × 6.301132.68132.68
13REFLECTOR 421.06 × 5.941125.09125.09
14REFLECTOR 521.06 × 4.41192.8892.88
15REFLECTOR 621.06 × 4.06185.5685.56
16SIDE28.50 × 40.0021,140.002,280.00
Total Area (in²): 8,132.10
Total Area (ft²): 56.5
Standard Sheet Area (ft²): 32
Sheets Required: 2

I will need an amp to test the subwoofer once it's wired up.
Some options to keep in mind:
- Behringer iNUKE NU6000DSP (cheap all and one 3100 W x2 at 4 ohms?)
- Behringer iNUKE NU12000 DSP (cheap all in one 3400 W x2 at 4 ohms?) - Admark K420 (3400 W per channel @ 4 ohms) - Pomelo sound uses this for their subs

I have also started looking at off the shelf mid/tops that could potentially match the type fo output from this subwoofer.
The most common and affordable option that is also trusted and powerful enough for the sub that I've found are the JBL SRX 725s.
They go for around $1500-$1600 each.

Soundsystem Inspiration

Toronto: Montreal:

Goal

Soundsystem that is: While audio power can be achieved with many speakers, this may not be very portable (or easy to store).
Also, while audio power can be achieved with less speakers by supplying more power to the speakers, this may not be feasible with the available non-commercial electricity.
Therefore, need a speaker design that can provide the most power for the least amount of drivers and efficient amplifiers (minimal heat loss).
Also, it would be useful to have a system that could be expanded and added onto over time. A passive speaker solution with central amplifier allows this easily and allows for easier powering and control from a central unit.
A passive speaker setup also allows for separation of the "hardcore" electronics (amplifier) from the more resistant speaker boxes (solid cabinets with speakers and speaker wire to a jack panel).
While amplifiers are better left to the pros, rigging speakers and cables to a jack panel in a wood enclosure is a realistic DIY project.
However, I would want to avoid just making any rough or improvised cab and experimenting through trial and error - a well proven design will already have the efficiency people count on from the off the shelf product.

Off the Shelf Speakers Cost

As of January 2025, 1x Danley TH118: $4789 USD or $6875 CAD + tax

Price(w/out tax)
1x TH118 $6875
2x TH118 $13750
4x TH118 $27500
6x TH118 $41250
8x TH118 $55000

Speaker Build Costs

1x XOC1 TH18 (Danley TH118 "Clone"):

TH18 with Reflectors & Material Cutlist

TH18 On Speaker Plans Website

Example Build With Good Accessory Mentions

Example Build Pics

Realistic Example Build Pics

Realistic Build With Talk About Handles

Build With Suggestions For Other Plan Built Mids and Highs

Price(w/out tax)
1x XOC1 TH18 $1780
2x XOC1 TH18 $3560
4x XOC1 TH18 $7120
6x XOC1 TH18 $10680
8x XOC1 TH18 $14240

Amplifier Costs

I still have lots of research to do about suitable amplifiers as well as budget friendly amplifiers.
However, cost permitting, a Linea Research amplifier seems ideal. Assuming 1x TH118 or XOC1 TH18 is 3400 W,
Max Watts (Subs)
1x XOC1 TH18 3400W
2x XOC1 TH18 6800W
4x XOC1 TH18 13600W
6x XOC1 TH18 20400W
8x XOC1 TH18 27200W

Plan

4x Xoc1 TH18 (B&C 18SW115 Drivers)
4x Cubo Kick 15 (? Drivers)
4x Highs (Homebuilt could be MT-130, SMT 212, MT 121, MTH 30)

raw_wood_2x_th18_cubo15_mt130
raw_wood_2x_th18_cubo15_mt130

For first iteration, highs can be off the shelf (Yorkville, QSC, JBL, Turbosound, etc.)

If after a year or more of use of this system has at least paid it off, then can think of expanding by doubling it.

Relevant Inspo

TH118 OR TH18 Sub:

B&C 18SW115 Driver:

Cubo 15:

Unsorted Links

diyAudio TH18 Page 149

Danley CAD 1

Danley CAD 2

diyAudio TH18

TH18 Example Build

diyAudio TH18 Page 37

diyAudio TH18 Page 156

diyAudio TH18 Page 155

diyAudio TH18 Page 146

Cubo Kick 15 Plans 1

Cubo Kick 15 Plans 2

Cubo Kick 15 Plans 1

Cubo Build Insights

Powersoft T-Series Amplifiers